Category: Tech Articles

Categories: Factory News, Latest posts, Tech Articles

Under Pressure: The Importance of Getting the Right Amount of Spring Pressure

If we were to sum up the role that the valve spring plays in regard to its function as part of the overall valve train with one word, that word would be control. Considering that it is the predominant part responsible for keeping all of the valve train components in constant contact with the camshaft lobe, it’s easy to see how important getting the correct amount of spring pressure can be. Insufficient or excessive pressure will cause engine performance to suffer, along with the possibility of damage occurring, which can be severe. In conjunction with getting the correct pressure, there are other areas to address that will make sure you’re getting the best spring for the application.

Spring rates are listed in terms of pounds per inch, which simply means that the rating number associated with a particular spring is the force that is necessary to compress the spring one inch.

As an example let’s look at a valve spring that has 100 lbs. of pressure at 1.750 installed height. We’ll say that it has a spring rate of 300, which would tell us that it takes 300 lbs. of pressure to compress the spring a full inch. If we have a camshaft providing a total valve lift of .500 then we can calculate the pressure by multiplying the lift by the spring rate and adding that number to the installed pressure to determine the open pressure. It works out as follows; .500 x 300 = 150. Now we take the 150 and add it to our installed pressure of 100, which gives us 250. This tells us that the spring will have 250 lbs. of open pressure at .500 lift. In order to have a comparative context, we’ll use the same dimensions but employ a spring that has a 350 lb./in. rating. Our installed pressure can be the same but calculating the different rate spring ( .500 x 350 = 175 ) and adding to our closed pressure of 100 lbs. shows that we now have 275 lbs. of open pressure on the same installation due to the increased spring rate.

The same formula can be used to determine the closed pressure because most manufacturers seldom list the free length of the spring to calculate with. Using the previous specs listed, if we move from a 1.750 installed height to a 1.700 with the 350 lb./in. spring rate it would work out as .050 x 350 = 17.5, which when added to the 100 lb. figure at 1.750 would now give a closed pressure of 117.5 or roughly 118 lbs. If we were increasing from the 1.750 height to a 1.800, then you would subtract that amount which would produce 82 lbs.

The parameters for spring selection will be closed pressure, open pressure at maximum valve lift, coil bind height, retainer-to-guide clearance and fitment of the spring retainer and spring seat base. The main factors of the valve train that come into play on this are the weight of the components, how high the engine will RPM and the profile of the camshaft lobe. When determining the spring pressure, most manufacturers suggest the following guidelines; Modern advancements in materials, finishing processes and even wire shape have given us more options in spring design choices than ever before.

Hydraulic flat tappet cams for small block applications should be in the 105-125 lb. range on the seat. Big blocks can use 115-130 lbs. due to having longer and heavier valves. Open pressures shouldn’t exceed 330 lbs. in order to provide a good service life for the cam and lifters. You also need to have a minimum open pressure of 260-270 lbs. for performance applications, but can utilize less if you have lighter weight valves and retainers. Engines that operate with 4,000 RPM or lower maximum (such as some airboats for example) can get away with a 220-230 lb. minimum pressure, but anything less than that in a hydraulic flat tappet build won’t offer decent, long-term valve control. Another area of the cylinder head to consider with any open spring pressure that exceeds 275-280 lbs. is the possibility of OEM-style, pressed-in rocker studs coming loose. In these applications it’s always good insurance to install screw-in rocker arm studs.

Hydraulic roller cams need higher seat pressures to control the heavier weight of a roller tappet and the more aggressive opening and closing rates of most roller cam lobe profiles. Small block applications should be in the 120-145 lb. range for seat pressures with big blocks being in the 130-165 lb. range. They also require higher open pressures for the same reason, to control the vertical opening inertia of the heavier roller lifters.  High performance small block applications like 300-360 lbs. open spring pressure with higher end and competition builds being able to use 400-425 lbs. open pressure while still achieving reasonable valve train life. When using a spring that produces an open pressure in excess of 360 lbs., the springs, lifters and push rods must be of top quality materials in order to endure the higher spring load. In the same manner that a lower opening pressure can be used on flat tappet engines operating at a lower RPM limit, you can use a spring that will provide a 260-270 lb. minimum for hydraulic roller applications operating at 4,000 RPM and lower.

Flat tappet mechanical cams can be somewhat of a different animal in regards to setting up your spring pressures. Generally 130-145 lbs. on the seat with an open of around 350-360 lbs. should be adequate, but certain applications, particularly higher RPM builds, can be done with increased pressures. We have built a fair amount of small block circle track engines that were pushing the needle close to 8,000 RPM using mechanical flat tappets and the installed was 160 lbs. with an open pressure of 390-410 lbs. These builds utilized lightweight parts and coated lifters with EDM oiling. The main thing I would like to stress here is the break-in procedure. Pull the inner spring or break it in with a different set of lower-pressure springs. It is additional work, but it is the only way to do it correctly.

 

Avoid Excessive Movement

One very important area when working with valve spring installation is to make sure that your springs are positively located. The retainer should fit snugly inside the spring and also the inner springs as well for dual and triple-spring applications to prevent any movement other than compression and rebound. Too much clearance will allow the spring to “walk” around causing abnormal wear to both the spring and retainer. The fit of the retainer also shouldn’t be too tight as this can overstress the top coil causing it to fail. As with the retainers, the fit inside the spring pocket of the cylinder head should keep the spring from moving around. Excessive clearance on the head will allow the spring to eat away at the mounting surface and damage the spring itself. If the fit is too tight it will overstress the bottom coil causing it to wear against the head and prematurely fail. When using spring cups, they should fit the ID of the valve spring and also have the correct fit for the OD of the valve guide.

Spring Designs

Modern advancements in materials, finishing processes and even wire shape have given us more options in spring design choices than ever before.

The cylindrical style is available as a single type, single with a flat wound damper spring, dual and triple spring. This type of spring has been used in just about every application imaginable, from OEM’s to every form of racing. The dual and triple springs work well for performance and competition builds because of the higher loads derived from utilizing multiple springs. Aftermarket manufacturers have made great strides in materials and finishes that have brought these springs to a much higher level than was available in the past.

Beehive style springs have a base like the cylindrical spring, but taper to a smaller diameter at the top. Since the top of the spring is smaller and therefore can use a smaller diameter retainer, the weight is reduced. This increases RPM potential with less spring load needed. A large majority of beehive-type springs utilize an ovate wire as opposed to round wire. Ovate wire designs provide a distribution of additional material in the high-stress areas of the spring, which spreads out the stress load.

Conical-style springs are similar to the beehive design in regard to the upper portion of the spring being a smaller diameter than the base, which achieves the benefit of weight reduction, but is cone shaped from bottom to top instead of tapering like the beehive. The coils of a conical spring differ in diameter and spacing, which results in a progressive frequency that provides a natural damping effect. I would really like to discuss this area further but it’ll have to wait till another article.

Remember to check for coil bind when installing springs. You should keep a minimum of .060 between coils. Check the retainer to valve guide clearance (allow room for the valve seal if it isn’t installed when taking your measurement). Also, make sure that there is sufficient clearance between the spring retainer and rocker arm. Till next time, have fun making horsepower!

Article courtesy of Engine Builder Magazine

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Categories: Factory News, Latest posts, Tech Articles

Not so long ago, it was widely accepted that a true performance car had a manual transmission. In fact, some performance cars were only available with a manual transmission. Well, in the great age that is the 21st century, things have changed. Now the beloved third pedal is being replaced with paddle shifters attached to the steering wheel and a network of passionless electronics connected to them that signal the transmission what to do when the driver commands it. But we’re proud to proclaim that the manual transmission is far from dead. In fact, here are 10 reasons that a manual transmission is still better than an automatic!

  1. Because Anyone Can Drive an Automatic

Let’s face it: most people driving a manual transmission today are doing so intentionally. Sure, 30 years ago it was an economy car or a pickup truck that people had, and more people knew how to drive them. But today, the default is an automatic. And anyone can move the lever from P to D; although some people need to be reminded to apply the brake before doing so. A driving enthusiast pilots a car with a manual transmission. It says, “I know what I’m doing, and I care about driving”

  1. You Have Full Control

With a manual transmission, you decide when to shift the gears. No computer that thinks it knows better than you about driving and shifting. No wondering when the transmission will upshift, or the opposite situation when the transmission upshifts itself even though you have put it into “manual” mode. If you want to drive the engine higher into the RPM range than normal, that’s your prerogative with a manual gearbox. You’ll never be in a situation where your manual transmission shifts itself at an opportune time.

  1. More Power to the Wheels

No one likes parasites, yet they are lurking in your car between the engine and the tires. Parasitic losses is an automotive term that describes the power that certain components consume, therefore keeping that power from doing its job of propelling your car. When it comes to transmissions, a traditional automatic transmission has an oil pump which requires power to turn. They also loose a certain percentage of engine power in the former of slippage found in the torque converter and clutches. All of that is power that a manual gearbox happily sends down the line to the tires to help put a smile on your face.

  1. So You Can Drive Anything

Motorcycle. Forklift. Farm tractor. Class 8 truck. A Model T. Okay, so you might need a little coaching, but if you master a manual transmission and a clutch pedal in your daily driving, you’re infinitely better prepared to drive nearly anything with an internal combustion engine and tires.

  1. Easier Engine Mods

Between the vacuum and electronic controls of an automatic, along with the stall speed of the torque converter, modifying the engine has extra factors in it when there’s an automatic involved. Sometimes, engine modifications can completely throw off an electronically controlled automatic transmission’s shift points, both robbing you of potential power to be gained by the engine modifications and deteriorating the driving quality of the car.

  1. People Are Less Likely to Borrow Your Car, Including Thieves

Since manual transmission are less common and learning to drive one is not required in driver’s education, a surprisingly low number of Americans know how to drive them. That includes your college roommate who might otherwise ask for your keys to make a libations run or a thief looking for an easy target.

  1. More Autocross/Track-Day Friendly

The problem with automatics in these scenarios is that it puts a lot of stress on the fluid and cooler connected to the transmission. Cooking the ATF in an automatic is muy mal, and can lead to failure and or decreased longevity. Even though some manual transmission also come with coolers, there is not a dramatic increase in heat generated in performance situations because the manual transmission does not have an oil pump creating heat and it does not rely on fluid pressure for proper shifting.

Past that, having a manual in an autocross/track day scenario gives you much more control of the vehicle for the course it’s on. You can more precisely control engine RPM and keep the engine in its power band as you go through the turns of the course.

  1. No Delays

Stepping on the gas and waiting for an automatic transmission to determine the appropriate gear and vary the torque converter slip to provide the acceleration you desire is no fun. With a manual transmission, when you want to accelerate, you choose to downshift if you feel it’s needed and there’s a direct correlation between engine rpm and tire speed.

  1. A Direct Connection

Shifting your own gears gives such a more powerful, visceral, personal connection to your vehicle compared to an automatic. It’s like making a gourmet meal yourself versus getting generic fast food. And then there’s the direct connection between crankshaft and driveshaft. It’s precise and constant; no torque converter or clutches designed to slip.

  1. Less Maintenance

Automatic transmissions require regular fluid changes and have a filter that needs to be replaced. That’s because a traditional automatic transmission with a torque converter has slippage and relatively high fluid operating temperature with normal use. This degrades the fluid much more quickly than in a manual transmission.

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Categories: Factory News, Latest posts, Tech Articles, Tech Tips

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There can be an argument for Either  –  Some further Questions we Typically Ask………

Do you have a limited budget?

The old standby Carb has been around forever, and there is something to be said for simplicity and Cost . If after a few years you wanted to Convert over to EFI its do-able.

Are you more of a Weekend Warrior?

Cruise locally or maybe layout some rubber. A carbureted engine may work just fine for you.

 Plan on Long cruises to Car shows or maybe go on the Power tour ?

EFI Certainly can have advantages with fuel mileage, consistent throttle response and adaptability.

What is climate like where you drive your car?

Extremely Cold or Hot Temps EFI adapt with the ideal Air Fuel Ratio.  Not to say a Carb engine wouldn’t run but, may need some tweaking being that its fixed mechanical device.  Some extra pumps at cold start up or very hot days fuel vapor lock.

Do you drive in High Elevations?

Driving in High Elevations like the Rocky Mountains typically higher than 6000 feet ABSL  tricks the carb in running more rich being that the air is thinner especially if it was tuned at sea level.  Re-jetting can solve some of these problems but uttimately the aftermarket EFI  we install will adapt this automatically with the ECU and O2 Sensor.

What are your Mechanical hands on skills?

A Carbureted Turnkey engine is less  install time initially. Some are still intimidated with installing fuel injection but the aftermarket has made things easier, plus we clearly label things so its pretty straightforward to plugin. Probably one of the biggest jobs of EFI is the plumbing of the fuel lines to the engine and installing the 02 Sensor Correctly.

There are a lot of EFI Systems on the market, which one is best for my vehicle?

We have used a number of EFI aftermarket Systems – MSD, Holley, EZ-EFI,FI-Tech, Edelbrock. Each company makes there claim to why one is better than the other.  We have had a lot of success with the Atomic EFI.  Less wiring than others, can run fuel returnless (not in all cases),  integral ECU, on the fly handheld wizard.  Engine Factory tests each setup on your custom crate engine to verify all the readings are within specs.  See video sample

 So to sum it up:

If you fall in the category of Occasional Weekend Warrior & on a Budget –  One of our Carbureted  Engine packages  may do the trick!

Longer Cruises,  Different Elevations, Extreme Hot or Cold Climates.  –  Go with one of our EFI Engine Pkgs.    Crisp throttle response, Consistent Torque, Fuel Efficiency, Adaptability,  Modern Technology

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Categories: Customer Rides, Latest posts, Tech Articles

My engine/trans is in the car but I have not had it running yet. It has taken quite some time to build my car . I have had to make quite a lot of changes for compliance with our regulations but recently passed first inspection and the mods are almost complete so then hopefully it is just a matter of pretty much completing the kit . It is right hand drive now, which of course has been the major modification.

A pretty tight fit around the headers but we have made it work.

Brett Bakewell-White B.Arch.

Auckland 0746

New Zealand.

Right hand driver

Right Hand Driver II

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